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Zilla Z2K-LV
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Zilla Z2K-HV
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Zilla Z2K-EHV
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Recommended Nominal Input Voltage
Range
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72-156 VDC
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72-300 VDC
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72-348
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Absolute Min/Max Operational Voltage
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48-175 VDC
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48-336 VDC
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48-375
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Output (Motor) Voltage Range
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From zero to batt. pack
voltage*
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Input (Battery) Current Max
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See ** Note Below
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Output (Motor) Current Max
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2,000 Amps
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Output (Motor) Current Continuous
@ 122° F (50° C) Coolant Temperature
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= 600 Amps
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Peak Power
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Up to 148 kW
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Up to 265 kW
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Up to 586 kW
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PWM Frequency
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15.7 kHz
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Power Devices
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IGBT
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On State Voltage Drop
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< 1.9 V @ max current
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Operational Temperature Range
(Coolant Temp)
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-4° to 122°F (-20°/50°C)
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Internal Temp Automatic Power
Reduction @
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> 131°F (55°C)
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Internal Temp Full Shutdown
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212°F (100°C)
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Suggested Coolant Flow at +5°C =
ambient
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2 GPM
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Heatsink Coolant Pressure Maximum
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15 psi
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Coolant Type
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Silicate-Free Antifreeze
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Recommended Fuse <300VDC (Ferraz
Shawmut #)
|
A30QS800
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A30QS800
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A30QS800
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Recommended Fuse >300VDC (Ferraz
Shawmut #)
|
A50QS700
|
A50QS700
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A50QS700
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Hairball Power Recommended Input
Voltage
|
12-14.5V
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Absolute Min/Max Hairball Power
Voltage
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>9V / <16V
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External PC to Hairball Communication
for Parameter Adjustment
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9600 baud, No Parity,
8 Bits, 1 Stop Bit,
No Flow Control
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Limited Warranty
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12 Months
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* Controllers buck but do not boost so output voltage will be
less than or equal to input voltage.
**Maximum battery current at: 200V = 1,900A, at 300V = 1,770A
and at 348V = ~1,685A
The Manzanita Micro Zilla DC motor controller package comes complete with a
standard Hairball.
All Manzanita Micro Zilla DC motor controllers require a Hairball in order to
run.
Includes:
• 3
foot Cat-5 cable with ferrite to connect the Manzanita Micro Zilla Z2K-LV &
Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller and Hairball
• Serial
cable and adapter for connecting a laptop computer to the Hairball
• Contactor
snubber diode
• Shorting
plug
• Two
high voltage stickers
• Manzanita
Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller
screwdriver
The computer that you will need for programming the DC motor controller hairball settings must have a RS-232 serial port with a 9 pin
connection.
In case your computer is not appropriate or you
just want a portable way to adjust your DC motor controller settings, we sell an
appropriate Palm Pilot.
Discounted Options
HV Upgrade - $679
-P Hairball Upgrade*** -
$29
-A Hairball Upgrade**** -
$97
-APS Hairball
Upgrade***** - $112
HEPA Pedal Assembly*** -
$189
2171S Speed Sensor Kit -
$48
A50QS400 400A 500V Fuse -
$79
A30QS500 500A 300V Fuse -
$64
A30QS600 600A 300V Fuse -
$75
A50QS700 700A 500V Fuse -
$199
A30QS800 800A 300V Fuse -
$74
A50QS400 400A 500V Fuse
& Block - $146
A30QS500 500A 300V Fuse
& Block - $146
A30QS600 600A 300V Fuse
& Block - $156
A50QS700 700A 500V Fuse
& Block - $256
A30QS800 800A 300V Fuse
& Block - $196
EC-400 Contactors - $70
ECPC-350 Contactors - $95
Zilla T-shirt – FREE with
Purchase!
HAIRBALL OPTIONS
The Hairball has a few hardware options that can be configured
when it is first manufactured:
*** -P: The Hall Effect Pedal input option. This option enables
the Hairball to use the HEPA throttle pedal which is sold separately in the
Discounted Options above. The Hairball with the -P option installed must use a
HEPA pedal for input, it can no longer be used with a normal pot box. Please
see the HEPA pedal listing for important fitting information. This option is
available on the base Hairball or in combination with the -A or -APS.
**** -A: The -A option adds six contactor drivers for
controlling motor contactors. This is normally used if you plan to use
contactor sets (such as the EC-400) to electrically reverse
the motor(s). If you are planning on switching two motors in series parallel
arrangement (this is used in dual motor race cars) then you also will want this
option. The -A option adds functionality to the standard model and so enables
for future expansion in case you are not sure of your final configuration. This
can be combined with a -P option.
***** -APS: The Sparrow option was made for use in Sparrows but
also has other applications. This option adds two contactor drivers to the
standard model for forward/reverse switching of one motor. Unlike the -A
option, the Sparrow option has been configured so that it can use reversing
contactors that do not have built in microswitches for sensing contact
position. This is good for vehicles like the Sparrow which are configured to
use the ECPC-350 type contactors for
reversing therefore it is better to use the -A option when possible. The -APS
option also has default settings that are reasonable for a Sparrow. Settings
can be changed after setting the defaults. This can be combined with a -P
option.
HAIRBALL INTERFACE
· The
Hairball interface is required to run the Zilla controller. It is included
in the DC motor controller package. It enables many new features and safeties
listed here:
· Control
connections to the Hairball are low voltage and referenced to the vehicle 12V
ground for safety.
· Controller
pre-charge circuit is included with self-resetting fuse and arc-less main
contactor control.
· Uses
standard 5 K ohm potentiometer for pedal input (not supplied in package).
· Available
configured to run non-contact Hall Effect accelerator pedal assembly instead of
the 5K pot.
· Unique
"accelerator to amps" transfer function for smooth starts, even in
high voltage systems.
· Standard
RS-232 serial port for adjusting controller parameters.
· Programmable
motor voltage and current limits.
· Programmable
battery voltage and current limits.
· Valet
mode to allow yet another set of settings on the fly with the flip of a switch.
· Two
motor speed inputs for over-speed limiting of one or two motors. (requires
motor speed sensor, not included)
· Separate
voltage, current and speed limit adjustment for reverse.
· Adjustable
low battery voltage protection.
· Additional
battery voltage indicator set point for operating a dash warning light.
· More
than forty status and error codes insure easy diagnostics in case of faults.
· No
serial terminal is required to read and clear status and error codes.
· Main
contactor voltage drop and stuck contactor monitoring.
· Pulse
output for driving a standard 4 or 6 cylinder tachometer.
· Two
dash light outputs for driving a check engine light and low battery indicator.
· Overheat
indicator built into dash light output.
· Inhibits
driving when plugged in, also indicated on dash light. (Requires switch on AC
inlet)
· Stalled
rotor protection to reduce the possibility of damaged commutators. (Requires
motor speed sensor, not included)
· Optionally,
up to six high side contactor drivers allow arc-less control of electric
reversing and series parallel switching of dual motor systems.
· Optional
Autoshift automatically shifts dual motors from series to parallel and back
again at the optimum time for more power and efficiency.
· Hairball
code with new features can be downloaded as it is developed by means of the
bootloader and flash memory, using your home computer.
· Dimensions:
3.5" Wide, 1.75" High, 10" Long
The efficiency of the Zilla controllers varies with duty cycle and
voltages but is usually 98% or greater.
The Manzanita Micro Zilla DC motor controllers were born of the desire to create a substantially
more powerful and safer DC motor controller with many features for electric
vehicles. The controllers are the 1,000 amp smaller sibling to the venerable
Zilla 2K. All of the Manzanita Micro Zilla motor controllers models share the same size enclosure which
is about half the size of the 2K. There are two models of Z1k to choose from,
LV and HV. The controller “Low Voltage”
model will run on any voltage from 72 to 156VDC. The controller “High Voltage” model handles voltages from 72 to
300VDC. The controller “Extra High
Voltage” model handles voltages from 72 to 348VDC. The controllers regulate
power to the motor based on input from the throttle and it is designed to keep
the voltage and power levels within the parameters defined by the user.
Every controller comes with a Hairball 2 interface box which is
packed with features. The Hairball is the central connection hub for all of the
smaller ancillary circuits and it handles communication with the controller as
well as programmable parameter adjustment. The Manzanita Micro Zilla DC motor controllers have a built-in
automatic pre-charge function to help protect the main contactor from arcing.
There is also active monitoring of the main contactor for voltage drop or a
stuck condition. Other features include programmable motor voltage
and current limits, programmable battery voltage and current limits, adjustable
low battery voltage protection and an additional low battery indicator output.
There are two speed sensor inputs for motor over speed limiting of up to two
motors and there is a pulse output which can interface with most 4 or 6
cylinder tachometers to show instantaneous motor RPM.
The Hairball has indicators which make it easy to tell when the
battery pack is connected, how the pre-charge is working and if the controller
is in run mode. There is an error indicator which makes it
easy to determine when there is an error and to flash more specific error
codes. The error indication can also be tied into an auxiliary circuit to
illuminate an instrument panel indicator. There are more
than 40 status and error codes to help diagnose problems and no special scan
tools are needed to retrieve codes.
With easily programmable voltage and current parameters and power
levels of up to 265kW, the 2000A controller is one of the most powerful DC
controllers available and works with many different battery and motor configurations.
* SHIPPING/PAYMENT OPTIONS *
There are 2 ways to get an exact quote for the base shipping for
your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC motor controller order.
1. Contact
us at (801) 566-5678 9am-5pm Monday-Friday or email [email protected] or go
through our Contact Us page
Or
2. Place your order by clicking in the shopping pallet “Proceed
To Checkout”
a. Enter your information so we can get you a shipping quote
b. Select the “Shipping Method” of preference
c. Confirm the “Choose one payment method” has “Shipping Quote
Request” selected
d. Click the “Check Out” button
e. You’ll receive a confirmation email of your request, as will
we
We’ll research the exact shipping cost and send you an invoice
to your PayPal or email or you can add it to your pallet in $1
Shipping Increments for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC motor controller order.
|
Quantity
discounts show in the “Shopping Pallet”.
We love to meet or beat any
competitor’s price!
Contact us
with questions
9am-5pm Monday-Friday
(mountain time)
(801) 566-5678
or email
[email protected]
or through
our Contact Us page