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2000A, 72-348V DC
Manzanita Micro
Zilla Z2K-LV
Zilla Z2K-HV
Zilla Z2K-EHV
EV DC Motor Controller
5-7 Day US Shipping
14.8L * 7W * 4.6H in
375 * 177 * 118 mm
29.5 Lbs. / 13.4 Kg
zilla2k
2000A, 72-348V DC <br> Manzanita Micro <br> Zilla Z2K-LV <br> Zilla Z2K-HV <br> Zilla Z2K-EHV <br> EV DC Motor Controller <br> 5-7 Day US Shipping <br> 14.8L * 7W * 4.6H in <br> 375 * 177 * 118 mm <br> 29.5 Lbs. / 13.4 Kg
2000A, 72-348V DC Manzanita Micro Zilla Z2K-LV Zilla Z2K-HV Zilla Z2K-EHV EV DC Motor Controller
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Description

2000A, 72-348V DC

Manzanita Micro

Zilla Z2K-LV

Zilla Z2K-HV

Zilla Z2K-EHV

EV DC Motor Controller

5-7 Day U.S. Shipping

14.8L * 7W * 4.6H in

375 * 177 * 118 mm

29.5 Lbs. / 13.4 Kg


User Manual

 

 

Zilla Z2K-LV

Zilla Z2K-HV

Zilla Z2K-EHV

Recommended Nominal Input Voltage Range

72-156 VDC

72-300 VDC

72-348

Absolute Min/Max Operational Voltage

48-175 VDC

48-336 VDC

48-375

Output (Motor) Voltage Range

From zero to batt. pack voltage*

Input (Battery) Current Max

See ** Note Below

Output (Motor) Current Max

2,000 Amps

Output (Motor) Current Continuous

@ 122° F (50° C) Coolant Temperature

= 600 Amps

Peak Power

Up to 148 kW

Up to 265 kW

Up to 586 kW

PWM Frequency

15.7 kHz

Power Devices

IGBT

On State Voltage Drop

< 1.9 V @ max current

Operational Temperature Range (Coolant Temp)

-4° to 122°F (-20°/50°C)

Internal Temp Automatic Power Reduction @

> 131°F (55°C)

Internal Temp Full Shutdown

212°F (100°C)

Suggested Coolant Flow at +5°C = ambient

2 GPM

Heatsink Coolant Pressure Maximum

15 psi

Coolant Type

Silicate-Free Antifreeze

Recommended Fuse <300VDC (Ferraz Shawmut #)

A30QS800

A30QS800

A30QS800

Recommended Fuse >300VDC (Ferraz Shawmut #)

A50QS700

A50QS700

A50QS700

Hairball Power Recommended Input Voltage

12-14.5V

Absolute Min/Max Hairball Power Voltage

>9V / <16V

External PC to Hairball Communication

for Parameter Adjustment

9600 baud, No Parity,

8 Bits, 1 Stop Bit,

No Flow Control

Limited Warranty

12 Months

 

* Controllers buck but do not boost so output voltage will be less than or equal to input voltage.

**Maximum battery current at: 200V = 1,900A, at 300V = 1,770A and at 348V = ~1,685A

 

The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller package comes complete with a standard Hairball.

All Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers require a Hairball in order to run.

 

The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller package also includes:

        3 foot Cat-5 cable with ferrite to connect the Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller and Hairball

        Serial cable and adapter for connecting a laptop computer to the Hairball

        Contactor snubber diode

        Shorting plug

        Two high voltage stickers

        Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller screwdriver

 

The computer that you will need for programming Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller Hairball settings must have a RS-232 serial port with a 9 pin connection.

In case your computer is not appropriate or you just want a portable way to adjust your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller settings, we sell an appropriate Palm Pilot.

 

 

Discounted Options

HV Upgrade - $679

-P Hairball Upgrade*** - $29

-A Hairball Upgrade**** - $97

-APS Hairball Upgrade***** - $112

HEPA Pedal Assembly*** - $189

2171S Speed Sensor Kit - $48

A50QS400 400A 500V Fuse - $79

A30QS500 500A 300V Fuse - $64

A30QS600 600A 300V Fuse - $75

A50QS700 700A 500V Fuse - $199

A30QS800 800A 300V Fuse - $74

A50QS400 400A 500V Fuse & Block - $146

A30QS500 500A 300V Fuse & Block - $146

A30QS600 600A 300V Fuse & Block - $156

A50QS700 700A 500V Fuse & Block - $256

A30QS800 800A 300V Fuse & Block - $196

EC-400 Contactors - $70

ECPC-350 Contactors - $95

Zilla T-shirt – FREE with Purchase!

 

We love to meet or beat any competitor’s price on Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller!

 

HAIRBALL OPTIONS

The Hairball has a few hardware options that can be configured when it is first manufactured:

*** -P: The Hall Effect Pedal input option. This option enables the Hairball to use the HEPA throttle pedal which is sold separately in the Discounted Options above. The Hairball with the -P option installed must use a HEPA pedal for input, it can no longer be used with a normal pot box. Please see the HEPA pedal listing for important fitting information. This option is available on the base Hairball or in combination with the -A or -APS.

**** -A: The -A option adds six contactor drivers for controlling motor contactors. This is normally used if you plan to use contactor sets (such as the EC-400) to electrically reverse the motor(s). If you are planning on switching two motors in series parallel arrangement (this is used in dual motor race cars) then you also will want this option. The -A option adds functionality to the standard model and so enables for future expansion in case you are not sure of your final configuration. This can be combined with a -P option.

***** -APS: The Sparrow option was made for use in Sparrows but also has other applications. This option adds two contactor drivers to the standard model for forward/reverse switching of one motor. Unlike the -A option, the Sparrow option has been configured so that it can use reversing contactors that do not have built in microswitches for sensing contact position. This is good for vehicles like the Sparrow which are configured to use the ECPC-350 type contactors for reversing therefore it is better to use the -A option when possible. The -APS option also has default settings that are reasonable for a Sparrow. Settings can be changed after setting the defaults. This can be combined with a -P option.

 

HAIRBALL INTERFACE

·  The Hairball interface is required to run the Zilla controller. It is included in the Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller package. It enables many new features and safeties listed here:

·  Control connections to the Hairball are low voltage and referenced to the vehicle 12V ground for safety.

·  Controller pre-charge circuit is included with self-resetting fuse and arc-less main contactor control.

·  Uses standard 5 K ohm potentiometer for pedal input (not supplied in package).

·  Available configured to run non-contact Hall Effect accelerator pedal assembly instead of the 5K pot.

·  Unique "accelerator to amps" transfer function for smooth starts, even in high voltage systems.

·  Standard RS-232 serial port for adjusting controller parameters.

·  Programmable motor voltage and current limits.

·  Programmable battery voltage and current limits.

·  Valet mode to allow yet another set of settings on the fly with the flip of a switch.

·  Two motor speed inputs for over-speed limiting of one or two motors. (requires motor speed sensor, not included)

·  Separate voltage, current and speed limit adjustment for reverse.

·  Adjustable low battery voltage protection.

·  Additional battery voltage indicator set point for operating a dash warning light.

·  More than forty status and error codes insure easy diagnostics in case of faults.

·  No serial terminal is required to read and clear status and error codes.

·  Main contactor voltage drop and stuck contactor monitoring.

·  Pulse output for driving a standard 4 or 6 cylinder tachometer.

·  Two dash light outputs for driving a check engine light and low battery indicator.

·  Overheat indicator built into dash light output.

·  Inhibits driving when plugged in, also indicated on dash light. (Requires switch on AC inlet)

·  Stalled rotor protection to reduce the possibility of damaged commutators. (Requires motor speed sensor, not included)

·  Optionally, up to six high side contactor drivers allow arc-less control of electric reversing and series parallel switching of dual motor systems.

·  Optional Autoshift automatically shifts dual motors from series to parallel and back again at the optimum time for more power and efficiency.

·  Hairball code with new features can be downloaded as it is developed by means of the bootloader and flash memory, using your home computer.

·  Dimensions: 3.5" Wide, 1.75" High, 10" Long

                         

 

The efficiency of the Zilla controllers varies with duty cycle and voltages but is usually 98% or greater.

 

The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers were born of the desire to create a substantially more powerful and safer DC motor controller with many features for electric vehicles. The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers are the 1,000 amp smaller sibling to the venerable Zilla 2K. All of the Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers models share the same size enclosure which is about half the size of the 2K. There are two models of Z1k to choose from, LV and HV. The Manzanita Micro Zilla Z2K-LV EV DC Motor Controller “Low Voltage” model will run on any voltage from 72 to 156VDC. The Manzanita Micro Zilla Z2K-HV EV DC Motor Controller “High Voltage” model handles voltages from 72 to 300VDC. The Manzanita Micro Zilla Z2K-EHV EV DC Motor Controller “Extra High Voltage” model handles voltages from 72 to 348VDC. The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers regulate power to the motor based on input from the throttle and it is designed to keep the voltage and power levels within the parameters defined by the user.

 

Every Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller comes with a Hairball 2 interface box which is packed with features. The Hairball is the central connection hub for all of the smaller ancillary circuits and it handles communication with the controller as well as programmable parameter adjustment. The Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers have a built-in automatic pre-charge function to help protect the main contactor from arcing. There is also active monitoring of the main contactor for voltage drop or a stuck condition for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers. Other features include programmable motor voltage and current limits, programmable battery voltage and current limits, adjustable low battery voltage protection and an additional low battery indicator output. There are two speed sensor inputs for motor over speed limiting of up to two motors and there is a pulse output which can interface with most 4 or 6 cylinder tachometers to show instantaneous motor RPM for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers.

 

The Hairball has indicators which make it easy to tell when the battery pack is connected, how the pre-charge is working and if the controller is in run mode for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers. There is an error indicator which makes it easy to determine when there is an error and to flash more specific error codes. The error indication can also be tied into an auxiliary circuit to illuminate an instrument panel indicator for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers. There are more than 40 status and error codes to help diagnose problems and no special scan tools are needed to retrieve codes for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controllers.

 

With easily programmable voltage and current parameters and power levels of up to 265kW, the for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller is one of the most powerful DC controllers available and works with many different battery and motor configurations.


Price
Quantity Price
1 $3,916.00
2 - 3 $3,798.52
4 - 9 $3,681.04
10+ $3,563.56
Free Shipping
Price with Options:
$3,916.00


(Discounts, if applicable, will show in the "Shopping Pallet")

Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller
Model? (Required)
Hairball Upgrade?
HEPA Pedal Assembly?
2171S Speed Sensor Kit?
Fuse?
Fuse & Block?
EC-400 Contactors?
ECPC-350 Contactors?
Free Adult T-shirt Size?
Shipping Method?
Delivery Date Needed? Enter it here:

Special Instructions? Enter them here:

Quantity

 

      

* SHIPPING/PAYMENT OPTIONS *

 

There are 2 ways to get an exact quote for the base shipping for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller order.

1.  Contact us at (801) 449-0681 9am-5pm Monday-Friday or email [email protected] or go through our Contact Us page

 

Or

 

2. Place your order by clicking in the shopping pallet “Proceed To Checkout”

a. Enter your information so we can get you a shipping quote

b. Select the “Shipping Method” of preference

c. Confirm the “Choose one payment method” has “Shipping Quote Request” selected

d. Click the “Check Out” button

e. You’ll receive a confirmation email of your request, as will we

 

We’ll research the exact shipping cost and send you an invoice to your PayPal or email or you can add it to your pallet in $1 Shipping Increments for your Manzanita Micro Zilla Z2K-LV & Zilla Z2K-HV & Zilla Z2K-EHV DC Motor Controller order.

 

 

Quantity discounts show in the “Shopping Pallet”.

 

We love to meet or beat any competitor’s price!

 

Higher volume discounts, price matching or questions?

Contact Carl, our resident specialist.

9am-9pm Mon-Sat MDT

(801) 449-0681

or email

[email protected]

Or

[email protected]

or through our Contact Us page

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